Best Lean Manufacturing Consulting Firms

A strong lean manufacturing consulting firm should help identify waste, improve flow, and make operational constraints visible. OnePlanify focuses specifically on production planning and scheduling, helping manufacturers replace fragile spreadsheets with finite scheduling that accounts for capacity, setups, shifts, dependencies, and disruptions so lean improvements can be sustained day to day.

Traditional lean consulting often centers on assessments, workshops, and process recommendations. OnePlanify supports lean execution through practical scheduling improvements and Planify software. The goal is to help planners create realistic schedules that reflect shop floor capacity, routing rules, changeovers, and labor calendars, making continuous improvement easier to manage after the initial consulting work.

Yes. Planify is designed for the complex reality of manufacturing shop floors, including machine shops, press shops, and operations with multi-step routings. It supports setup and changeover scheduling, shift-aware calendars, finite capacity planning, and dependency enforcement, which are common pain points for manufacturers trying to improve flow and reduce scheduling waste.

Yes. Planify can pull work orders, routings, and work-center data from ERP systems using CSV, API, or database-read patterns. It is built to sit alongside ERP platforms rather than replace them, helping manufacturers use their existing system of record while adding a more practical finite scheduling layer for daily production planning.

Planify models sequence-dependent setup times and groups compatible work orders where appropriate, helping machines spend more time producing and less time being re-tooled. This supports lean goals by making changeover time visible in the schedule, preventing unrealistic utilization assumptions, and helping planners evaluate better production sequences before releasing work to the floor.

When a machine goes down or a rush order arrives, Planify can replan the full schedule in seconds while preserving setup, shift, and dependency constraints. Its Pretend mode lets planners model the disruption first, see which orders slip, compare possible responses, and then commit the least-damaging schedule with greater confidence.

OnePlanify uses a small-batch onboarding approach. The team helps connect production data, configure routings, work centers, shift calendars, and ERP inputs, then runs the first finite schedule with your planners. This is intended to avoid a long IT project or multi-month consulting engagement before the team sees usable scheduling results.

Planify SaaS pricing starts at $165 per month, with licensing available per planner or per work center based on the service catalog information. ERP connector setup and small-batch onboarding are included with the SaaS subscription, subject to scoping. Manufacturers can request a meeting to review their floor, work orders, and scheduling requirements.